Tensile, Flexural, and Impact Strength Analysis of a 3D Printed Carbon Fiber Reinforced Nylon Filament

Dhalait, Javed; Jatti, Vijay Kumar; Tamboli, Shahid; Motgi, Rakesh

doi:10.22075/macs.2024.35556.1742

اداره چاپ و انتشارات دانشگاه سمنان

تعداد نشریات	22
تعداد شماره‌ها	709
تعداد مقالات	10,213
تعداد مشاهده مقاله	71,680,423
تعداد دریافت فایل اصل مقاله	63,496,239

	Tensile, Flexural, and Impact Strength Analysis of a 3D Printed Carbon Fiber Reinforced Nylon Filament
Mechanics of Advanced Composite Structures
مقاله 12، دوره 12، شماره 3 - شماره پیاپی 26، بهمن 2025، صفحه 615-627 اصل مقاله (829.14 K)
نوع مقاله: Research Article
شناسه دیجیتال (DOI): 10.22075/macs.2024.35556.1742
نویسندگان
Javed Dhalait¹؛ Vijay Kumar Jatti²؛ Shahid Tamboli^* ³؛ Rakesh Motgi¹
¹Department of Mechanical Engineering, A. G. Patil Polytechnic Institute, Solapur, Maharashtra, 413008, India
²Department of Mechanical Engineering, Bennett University, Greater Noida, 201310, India
³Department of Mechanical Engineering, Symbiosis Institute of Technology, Symbiosis International University, Pune, Maharashtra, 412115, India
تاریخ دریافت: 18 مهر 1403، تاریخ بازنگری: 30 آذر 1403، تاریخ پذیرش: 11 دی 1403
چکیده
3D printing is one of the most popular methods for prototyping and manufacturing lightweight and complex parts in recent years. The fused filament fabrication (FFF) method is preferred due to its ease of operation. Different plastics can be used as additive materials, such as filaments. To enhance the mechanical properties of 3D printed products researchers are developing new composite materials. By varying the parameters associated with the manufacturing of these materials, mechanical properties can be altered. This study aimed to find out the effect of printing parameters in Carbon fiber-reinforced Nylon to get better mechanical properties. In this study chopped carbon fibers are reinforced in Nylon base material to get the ‘FFF 3D printing’ filament material. Infill density and shell perimeter were varied to get different specimen types. The specimens were prepared as per the ASTM standards for the tensile, flexural, and impact testing. Machine learning is used to predict the parameters for tensile, flexural, and impact strength. The study shows the effect of printing parameters on mechanical properties like flexural strength and tensile strength. Infill percentage shows a significant effect on mechanical strength. The ML regression model shows higher accuracy for tensile strength than the flexural and impact strength.
کلیدواژه‌ها
Fused filament fabrication (FFF)؛ Shell count؛ Infill density؛ Optimization؛ Machine learning

مراجع
[1] Ismail, K.I., Yap, T.C. and Ahmed, R., 2022. 3D-Printed Fiber-Reinforced Polymer Composites by Fused Deposition Modelling (FDM): Fiber Length and Fiber Implementation Techniques. Polymers, 14(21), p.4659. doi: https://doi.org/10.3390/polym14214659. [2] Bochnia, J., Blasiak, M. and Kozior, T., 2021. A Comparative Study of the Mechanical Properties of FDM 3D Prints Made of PLA and Carbon Fiber-Reinforced PLA for Thin-Walled Applications. Materials, 14(22), p.7062. doi: https://doi.org/10.3390/ma14227062. [3] Chaudhry, F.N., Butt, S.I., Mubashar, A., Naveed, A.B., Imran, S.H. and Faping, Z., 2019. Effect of carbon fibre on reinforcement of thermoplastics using FDM and RSM. Journal of Thermoplastic Composite Materials, 35(3), pp.352–374. doi:https://doi.org/10.1177/0892705719886891. [4] Akhoundi, B., Behravesh, A.H. and Bagheri Saed, A., 2018. Improving mechanical properties of continuous fiber-reinforced thermoplastic composites produced by FDM 3D printer. Journal of Reinforced Plastics and Composites, [online] 38(3), pp.99–116. doi:https://doi.org/10.1177/0731684418807300. [5] Guduru, K.K. and Srinivasu, G., 2020. Effect of post treatment on tensile properties of carbon reinforced PLA composite by 3D printing. Materials Today: Proceedings. doi:https://doi.org/10.1016/j.matpr.2020.03.128. [6] Maqsood, N. and Rimašauskas, M., 2021. Delamination observation occurred during the flexural bending in additively manufactured PLA-short carbon fiber filament reinforced with continuous carbon fiber composite. Results in Engineering, 11, p.100246. doi: https://doi.org/10.1016/j.rineng.2021.100246. [7] Heidari-Rarani, M., Rafiee-Afarani, M. and Zahedi, A.M., 2019. Mechanical characterization of FDM 3D printing of continuous carbon fiber reinforced PLA composites. Composites Part B: Engineering, [online] 175, p.107147. doi: https://doi.org/10.1016/j.compositesb.2019.107147. [8] De Toro, E.V., Sobrino, J.C., Martínez, A.M. and Eguía, V.M., 2019. Analysis of the influence of the variables of the Fused Deposition Modeling (FDM) process on the mechanical properties of a carbon fiber-reinforced polyamide. Procedia Manufacturing, 41, pp.731–738. doi: https://doi.org/10.1016/j.promfg.2019.09.064. [9] Ajay Kumar, M., Khan, M.S. and Mishra, S.B., 2020. Effect of machine parameters on strength and hardness of FDM printed carbon fiber reinforced PETG thermoplastics. Materials Today: Proceedings. doi: https://doi.org/10.1016/j.matpr.2020.01.291. [10] Lee, C.H., Padzil, F.N.B.M., Lee, S.H., Ainun, Z.M.A. and Abdullah, L.C., 2021. Potential for Natural Fiber Reinforcement in PLA Polymer Filaments for Fused Deposition Modeling (FDM) Additive Manufacturing: A Review. Polymers, 13(9), p.1407. doi: https://doi.org/10.3390/polym13091407. [11] Durga Prasada Rao, V., Rajiv, P. and Navya Geethika, V., 2019. Effect of fused deposition modelling (FDM) process parameters on tensile strength of carbon fibre PLA. Materials Today: Proceedings. doi: https://doi.org/10.1016/j.matpr.2019.06.009. [12] Maqsood, N. and Rimašauskas, M., 2021. Characterization of carbon fiber reinforced PLA composites manufactured by fused deposition modeling. Composites Part C: Open Access, 4, p.100112. doi: https://doi.org/10.1016/j.jcomc.2021.100112. [13] Karimi, A., Davood Rahmatabadi and Mostafa Baghani, 2024. Various FDM Mechanisms Used in the Fabrication of Continuous-Fiber Reinforced Composites: A Review. Polymers, 16(6), pp.831–831. doi: https://doi.org/10.3390/polym16060831. [14] Hu, Y., Ladani, R.B., Brandt, M., Li, Y. and Mouritz, A.P., 2021. Carbon fibre damage during 3D printing of polymer matrix laminates using the FDM process. Materials & Design, 205, p.109679. doi: https://doi.org/10.1016/j.matdes.2021.109679. [15] Selvam, A., Mayilswamy, S., Whenish, R., Velu, R. and Subramanian, B., 2020. Preparation and Evaluation of the Tensile Characteristics of Carbon Fiber Rod Reinforced 3D Printed Thermoplastic Composites. Journal of Composites Science, 5(1), p.8. doi: https://doi.org/10.3390/jcs5010008. [16] Ning, F., Cong, W., Qiu, J., Wei, J. and Wang, S., 2015. Additive manufacturing of carbon fiber reinforced thermoplastic composites using fused deposition modeling. Composites Part B: Engineering, 80, pp.369–378. doi: https://doi.org/10.1016/j.compositesb.2015.06.013. [17] Uşun, A. and Gümrük, R., 2021. The mechanical performance of the 3D printed composites produced with continuous carbon fiber reinforced filaments obtained via melt impregnation. Additive Manufacturing, 46, p.102112. doi: https://doi.org/10.1016/j.addma.2021.102112. [18] Mishra, P.K., Bandi Karthik and T. Jagadesh, 2023. Finite Element Modelling and Experimental Investigation of Tensile, Flexural, and Impact Behaviour of 3D-Printed Polyamide. Journal of The Institution of Engineers (India) Series D, 105(1), pp.275–283. doi: https://doi.org/10.1007/s40033-023-00477-8. [19] Mishra, P.K., kumar, D.S., T Jagadesh and Shukla, K., 2023. Experimental investigation into flexural and impact behaviour of 3D printed PETG short carbon fibre composite under solar light irradiation. Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science, 237(16), pp.3597–3607. doi: https://doi.org/10.1177/09544062221149923. [20] Valvez, S., Santos, P., Parente, J.M., Silva, M.P. and Reis, P.N.B., 2020. 3D printed continuous carbon fiber reinforced PLA composites: A short review. Procedia Structural Integrity, 25, pp.394–399. doi: https://doi.org/10.1016/j.prostr.2020.04.056. [21] V. C. Gavali, P. R. Kubade, H. B. Kulkarni, and V. C. Gavali, 2020. Mechanical and Thermo-mechanical Properties of Carbon fiber Reinforced Thermoplastic Composite Fabricated Using Fused Deposition Modeling Method. Materials Today: Proceedings 22 (2020) pp.1786–1795. [22] Bilkar, D., Keshavamurthy, R. and Tambrallimath, V., 2020. Influence of carbon nanofiber reinforcement on mechanical properties of polymer composites developed by FDM. Materials Today: Proceedings. doi:https://doi.org/10.1016/j.matpr.2020.09.707. [23] Choudhari, D.S. and Kakhandki, V.J., 2021. Comprehensive study and analysis of mechanical properties of chopped carbon fibre reinforced nylon 66 composite materials. Materials Today: Proceedings, 44, pp.4596–4601. doi: https://doi.org/10.1016/j.matpr.2020.10.828. [24] Zhang, Z. and Fidan, I., 2019. Failure Detection of Fused Filament Fabrication via Deep Learning in Solid Freedom Fabrication Symposium - An Additive Manufacturing Conference, Cookeville, pp. 2156–2164. [25] Rajendran Royan, N.R., Leong, J.S., Chan, W.N., Tan, J.R. and Shamsuddin, Z.S.B., 2021. Current State and Challenges of Natural Fibre-Reinforced Polymer Composites as Feeder in FDM-Based 3D Printing. Polymers, 13(14), p.2289. doi: https://doi.org/10.3390/polym13142289. [26] Alarifi, I.M., 2022. A performance evaluation study of 3d printed nylon/glass fiber and nylon/carbon fiber composite materials. Journal of Materials Research and Technology, 21, pp.884–892. doi: https://doi.org/10.1016/j.jmrt.2022.09.085. [27] Fidan, I., Imeri, A., Gupta, A., Hasanov, S., Nasirov, A., Elliott, A., Alifui-Segbaya, F. and Nanami, N., 2019. The trends and challenges of fiber reinforced additive manufacturing. The International Journal of Advanced Manufacturing Technology, [online] 102(5-8), pp.1801–1818. doi: https://doi.org/10.1007/s00170-018-03269-7. [28] Mohammadizadeh, M., Gupta, A. and Fidan, I., 2021. Mechanical benchmarking of additively manufactured continuous and short carbon fiber reinforced nylon. Journal of Composite Materials, p.002199832110200. doi: https://doi.org/10.1177/00219983211020070. [29] Huseynov, O., Hasanov, S. and Fidan, I., 2023. Influence of the matrix material on the thermal properties of the short carbon fiber reinforced polymer composites manufactured by material extrusion. Journal of Manufacturing Processes, 92, pp.521-533. doi:https://doi.org/10.1016/j.jmapro.2023.02.055. [30] Kumar Mishra, P. and T., J., 2024. Comparison study of Izod impact properties on 3D printed thermoplastic and thermoset carbon fiber composite at different infill density. Rapid Prototyping Journal. doi:https://doi.org/10.1108/rpj-01-2024-0003. [31] Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics. (n.d.). ASTM D256-23e1. doi:https://doi.org/10.1520/d0256-10. [32] Inernational Astm, 2007. Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials. [33] Test Method for Tensile Properties of Plastics. (n.d.). doi:https://doi.org/10.1520/d0638-22. [34] Sharma, P., Vaid, H., Vajpeyi, R., Shubham, P., Agarwal, K.M. and Bhatia, D., 2022. Predicting the dimensional variation of geometries produced through FDM 3D printing employing supervised machine learning. Sensors International, 3, p.100194. doi:https://doi.org/10.1016/j.sintl.2022.100194. [35] Giannakis, E., Koidis, C., Kyratsis, P. and Tzetzis, D., 2019. Static and Fatigue Properties of 3d Printed Continuous Carbon Fiber Nylon Composites. International Journal of Modern Manufacturing Technologies, 11(3), pp.69-76. [36] Mohammadizadeh, M. and Fidan, I., 2021. Tensile Performance of 3D-Printed Continuous Fiber-Reinforced Nylon Composites. Journal of Manufacturing and Materials Processing, 5(3), p.68. doi:https://doi.org/10.3390/jmmp5030068.
آمار تعداد مشاهده مقاله: 515 تعداد دریافت فایل اصل مقاله: 484

سامانه مدیریت نشریات علمی. قدرت گرفته از سیناوب

پیوندهای مفید

پیوندهای مفید

آمار

Tensile, Flexural, and Impact Strength Analysis of a 3D Printed Carbon Fiber Reinforced Nylon Filament